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New DC Improves Efficiency

New DC Improves Efficiency

Client:

Heilind Electronics

Industry:

Industrial

Solution:

Distribution Systems Integration

Heilind Electronics is a global electronic components distributor specializing in interconnect, electromechanical and sensor products seeking to expand their distribution footprint.

Challenge

  • Outgrown DC necessitated new greenfield building
  • Small items serialized in bulk with orders picked out of bulk carton
  • Items picked required re-serialization, with remainders also requiring re-serialization
  • Order assembly handled in finishing area, with remainder of carton routed back to storage or held for additional assembly
  • Picking process was not ergonomically sustainable & errors were common

Solution

  • DLN designed a system within a new facility build to improve product routing within the facility
  • Routing sorter implemented to cut down on product travel time within the DC and to optimize flow of operations
  • Items accurately routed to picking, storage, domestic or international shipping

Results

  • Improved product traceability
  • Better ergonomics for labor
  • Throughput boosted
  • Errors reduced