Assessing Automation for Electronics Manufacturing

Ops Assessment for Automation

Client:

Gentex Corporation

Industry:

Industrial

Solution:

Supply Chain Solutions

Gentex is a global manufacturer of high-tech electronic products for the automative, aerospace and commercial fire protection industries.

Challenge

  • Unsure of how to improve efficiencies across 8 sites
  • Options for automation were overwhelming
  • Desired a clear path forward to understand which technologies would work best within the operation
  • Internal resources for evaluation were stretched thin
  • Plans needed to include sizing, budget requirements and ROI before any decisions could be made

Solution

  • DLN visited multiple sites to assess operations and processes across production and warehousing
  • Key flows and potential technologies were modeled to verify applications
  • Numerous potential automations were assessed that would augment the desired improvements

Results

  • A clear path to improve automations
  • DLN produced a comprehensive data set, including visualizations, to graphically illustrate several viable options to improve efficiency
  • Road map included optimal technologies that would reach the ultimate goal of adding automations based on careful and thorough evaluation
  • ROI summary produced to allow executive buy-in